This is still a work in progress:
Searchable cb350 parts list
So far, I have the complete parts list for the K5 (cb350g) through K2. Once finished it will have all 5 models plus the complete CL350 parts list as well.
This step by step guide walks you through how to test your condensers with a battery, a couple resistors (easily found at Radio Shack), a stopwatch and a volt meter.
This one is a no brainer. I found this cb350 twin shop manual some time ago. Enjoy the freebie.
Note: This shop manual is from 1974 and covers more than just the cb350 line, but also the cl350, sl350, cb250 and cl250 models.
First of all do not use motor oil designed for cars. The cb350 twin, as well as most japanese motorcycles, has a "wet clutch" which means the same oil flowing through the engine gets into the clutch plates as well. Modern car oil has additives (some call them friction modifiers) that can make your clutch slip over time and wear out faster. So if the oil says it's ok for wet clutch motocycles engines, you are good to go.
I use 10W40 in the spring and fall and 20W50 in the hot months.
NGK B8ES / ND: W24ES plugs seem to be the concensus in shop manuals, online and by mechanics.
It turns out that both the Clymer and Hanyes manuals are dead wrong about the cam chain tension adjustment proceedure, that it to say that one crucial step is very very wrong. Only the Honda shop manual has it right. I figured this out after a recent adjustment to the tensioner that resulted in louder than normal cam chain noise. I then compared the 3 manuals to see what in the world I had done wrong. Getting down to business: make the tensioner adjustment 90° A.T.D.C (after top dead center) not *at* top dead center. In other words while rotating the rotor counterclowise and watching the left valves, you hit top dead center (T.D.C.) and then keep going aproximately 90 degrees. This make all kinds of sense, right? Right! You know how you have to hold the rotor in place with a wrench when at T.D.C. for other adjusments? It's a bear, right? Well, you are keeping the cam chain taut while at this position. The cam chain needs to be relaxed so that the tensioner can pop into place when you loosen the adjustment screw. After you pass T.D.C. you feel the slack in the whole rotor to cam chain to rocker arm system. Your valves are still just about closed *and* the cam chain is not taut allowing the cam chain tensioner to do its thing when the adjustment screw is loosened.
Everyone with a Cylmer or Hanyes manual open it up to the cam chain tensioner adjustment section and add the words "90 degrees after" right before it states T.D.C on the page.
You can't always go by the year on the title. It was a common practice to title a Honda as the year it was sold rather than the release year. Even if you have the original title it could be titled as a later year than it is. Use the following chart to correctly identify your cb350 twin.
| Model | VIN | Year | Product Code | Tank Colors | Features/Changes |
|---|---|---|---|---|---|
| CB350K0 | Frame number: CB350-1000001 Engine number: CB350E-1000001 | Sell Date: 1968-69 Rel Date: 02/29/68 | Product Code: 287 (Middle number of Honda part numbers) | Colors: Candy Blue/White, Candy Red/White, Green/White | Features: Gas tank is two tone, side covers and headlight shell are white. Fork covers are primary colors. Non-pleated seat. Oval taillight lens. |
| CB350K1 | Frame number: CB350-1020596 Engine number: CB350E-1045165 | Sell Date: 1969 Rel Date: 05/01/69 | Product Code: 287 (Middle number of Honda part numbers) | Colors: Candy Blue/White, Candy Red/White, Green/White | Changes: Stripe added to gas tank (under "HONDA" script). New wider gas tank with increased capacity. Pleated seat. Rectangular taillight lens. |
| CB350K2 | Frame number: CB350-2000001 Engine number: CB350E-2000001 | Sell Date: 1970 Rel Date: 02/10/70 | Product Code: 317 (Middle number of Honda part numbers) | Colors: Candy Blue Green /White, Candy Gold /White, Candy Ruby Red /White | Changes: Gas tank is two tone, no knee pads. Fork covers, side covers and headlight shell are primary colors. Reflectors moved to upper fork. Front fender braces moved to bottom of fork tubes. Headlight shell is plastic. Black anodized aluminum switches. |
| CB350K3 | Frame number: CB350-3000001 Engine number: CB350E-3000001 | Sell Date: 1971 Rel Date: 02/08/71 | Product Code: 317 (Middle number of Honda part numbers) | Colors: Derby Green Metallic, Candy Gold, Light Ruby Red | Changes: Gas tank is one color with a black and white stripe, no wing, hinged cap. Side covers and emblems are new. Seat is hinged on the left hand side, new pleat design. |
| CB350K4 | Frame number: CB350-4000001 Engine number: CB350E-4000001 | Sell Date: 1972-73 Rel Date: 02/01/72 | Product Code: 317 (Middle number of Honda part numbers) | Colors: Gentle Maroon Metallic, Candy Bacchus Olive, Candy Gold, Light Ruby Red | Changes: Taillight is larger. Side covers emblems are larger. Seat latch uses a key. |
| CB350G K5 | Frame number: CB350-5000001 Engine number: CB350E-5000001 | Sell Date: 1973 Rel Date: 01/01/73 | Product Code: 344 (Middle number of Honda part numbers) | Colors: Iris Purple Metallic, Tyrolean Green Metallic, Candy Orange | Changes: White fuel tank stripe is wider. Front brake is hydraulic disk. Upper fork covers are chrome with black fork boots. Side cover emblems are black on white. Chrome grip pipe behind seat. Insruments tilted toward the rider. |
There is this excellent post on a Honda CB350 twin CV carburetor rebuild. For a first time carb rebuild on set of CV carbs Darth's post was extremely helpful. Nice step by step instructions and large pics to guide you through.
I've had my carburetors off at least a dozen of so times after having stalling problems and have learned a little. First off most gaskets that come in carb rebuild kits do not fit the float bowl properly even the authentic Honda parts. I've tried a handful of carburetor kits and the float bowl rubber gaskets are always too big. The last time I had to cut it and shorten the length or I bleed gas all over the place.
Update: Finally found the float bowl gaskets to buy. They look more like the outline of home plate. Round carb gaskets have never worked for me. These float bowl gaskets
have worked the best so far. I picked them up from Sirius Consolidated Inc and dealing with them has been awesome. The part number as of Jan 2010 is SCI2634. Sure it is two more gaskets than I need, but they are also less than $20. These gaskets also fit.
One down side to CV carbs is there is no vacuum port to use a carb sync tool, but they do make up for it in smaller differences by there very design. As long as all your jets/passage ways are clear, your needles/floats look good and are adjusted at the same height there are really only two things you can adjust once you get everything back together: Mixture screw & Idle stop (there is a third, but I'll get to that).
Carb Specifications |CB/CL350 |CB/CL350|CB/CL350|
| Engine# | Engine#| Engine#|
| 1000001 |1045165 | 1065279| | | |
| 1045164 |1065278 | & Later| SL350 |CB/CJ360| CL360 |
===========================================================================|
Setting Mark | 350A | 3-C | 3-D | A | 745B | 747B |
--------------------|------------------------------------------------------|
Venturi Bore | 28 mm | 28 mm | 28 mm | 24 mm | 28 mm | 28 mm |
--------------------|------------------------------------------------------|
Main Jet Pri. | #60 | #70 | #70 | #120 | #68 | #68 |
--------------------|------------------------------------------------------|
Main Jet Sec. | #115 | #110 | #105 | --- | #68 | #68 |
--------------------|------------------------------------------------------|
Air Jet Pri. | #50 | #150 | #150 | #150 | #150 | #150 |
--------------------|------------------------------------------------------|
Air Jet Sec. | #50 | #50 | #50 | --- | #50 | #50 |
--------------------|------------------------------------------------------|
Pilot Air Jet | #90 | #90 | #90 | --- | #85 | #85 |
--------------------|------------------------------------------------------|
Needle Jet | --- | --- | --- |2.515mm | --- | --- |
--------------------|------------------------------------------------------|
Slide Cutaway | --- | --- | --- | 2.5 | --- | --- |
--------------------|------------------------------------------------------|
Pilot Jet | #38 | #35 | #35 | #40 | #35 | #35 |
--------------------|------------------------------------------------------|
Pilot Screw Turns | 3/4±1/8 | 1±1/8 | 1±1/8 | 1±1/8 | 1±1/8 | 1±1/8 |
--------------------|------------------------------------------------------|
Float Level (mm/in) | 19/0.75 | 21/.83 |26/1.05|26/1.05**|18.5/.73|18.5/.73|
============================================================================
|** SL350 K1-K2 -- 25/0.98
Another break down:
Carb model 350A
engine serial # 1000001- 1045164
Float level 19mm
Standard main jet #60 primary #115 secondary
Standard slow jet #38
Idle mixture screw initial setting 3/4 turns from closed
Idle speed 1200rpm.
Carb model 3B & 3C
engine serial # 1045165- 1065278
Float level 21mm
Standard main jet #70 primary #110 secondary
Standard slow jet #35
Idle mixture screw initial setting 1 turn from closed
Idle speed 1200rpm
Carb model 3D, 722A, 726A, 728A
engine serial # 1065279 and subsequent
Float level 26mm
Standard main jet #68 primary (722A,726A) #70 primary (3D,728A)
Scondary #70 (3D,728A), #105 (3D, 722A, 726A)
Standard slow jet #35
Idle mixture screw initial setting:
3/4 turn from closed (3D)
1 1/8 turns from closed (722A, 726A, 728A)
Idle speed 1200rpm.
The standard mixture screw setting is 1&1/4 - 1&1/2 turns out (see above). You turn the mixture screw all the way in and then back it out the above turns. If there are no other major issues with air leaks and the rest of the top end, those screw adjustments should be the same on both sides. Before my cb350 was repaired this winter I had to adjust mine slightly different on the two sides.
Turning out this screw will add more gas to both the idle and off-idle throttle position and is also known as making the mixture more rich. Turning in the mixture screw makes the mix more lean (reducing the amount of gas to idle/off-idle). Checking for air leaks is key if normal settings don't work. You can use a spray carb cleaner trick I'll mentioned at the end of this section for this.
The idle stop screw sets the position that the butterfly valves rest at. The throttle cable pulls on both sides and opens those valves letting more air in and the carburetor responds by drawing more gas to match. It's strange, but the needle lifts on its own due to pressure changes. You can see about where mine are set at, but bottom line once the engine is warm you should be idling between 12k & 18k RPMs when the throttle is fully released.
The third factor is how throttle cable is adjusted as it is attached to the those butterfly valves. This is a real bitch to get at as the adjustment screws are in between the carburetors, but make sure that when turn the throttle both valves get pulled at the same time.
If you are still having problems, check for other sources of air leaks. One helpful trick is to spray carb cleaner around the carbs especially near the intake manifold while the bike is running. If the RPMs climb while spraying then you have an air leak. Using the finer nozzel can help you pin point where the airleak might be.
Honda's
XL250 1972 - 1976,
CL350,
SL350,
CB500 K Four 1971 - 1973,
CB550 K 1974 - 1976,
CB500 F Supersport 1975 -1977,
and Kawasaki's
KZ250 1981 - 1983
EX305 1983
KZ305 1981 - 1988
KZ400 1977 - 1979
KZ440 1980 - 1983
ZN700 1984 - 1985
KZ750 LTD 1980 - 1983
KZ750 Spectre 1982 - 1983
KLT200 1982 - 1983
KLT250 1982 - 1985 float bowl gasket needs.
Sweet.
Additional specs
NGK: B8ES / ND: W24ES Gap .028-.032in
Ign point gap .012-.016in
Ign Advance "F" 10° BTDC
Max advance 37°- 43° BTDC
Advance starts @ 1300rpm
Max advance 3900rpm
Dwell angle 105° (on 2 cylinder scale)
Condenser capacity 0.22 - 0.26 MFD
Sirius also has plenty of other "consumable" OEM new parts, like jets, needles, points, etc.
Make sure your battery is fully charged if you are going to check it by hand turning the stator (static timing check). The induction timing light gun will not up trigger properly if the battery is not fully charged.
There is no replacable paper oil filter or similar oil filter we think of on today's engines on the Honda cb350 twin. There is, however, an oil filter centrifuge that simply traps the little bits of metal within the body of the centrifuge. On my cb350 these little bits of metal cling to the teeth inside the centrifuge, but I've seen other 350 twins that the centrifuge is perfectly smooth on the inside. It's a pain, but cleaning this out only adds life to your engine.
Here's a quick run down of an oil change on a cb350 twin and most older japanese twins:
I ended up with a rare model and a one off in the Honda cb350 line. It's a 1973 super sport (cb350G) and the only Honda cb350 of that era to have a front disk brake. All other front brakes in the line are drum style.
There are a couple of things you can check to tell it you have a cb350g K5 model. The most sure fire way to know is by the VIN number. Keep in mind that the engine might have been swapped at some point in the bikes life. Check both the frame VIN number and the engine VIN number. Maybe you have a frankenstein bike.
Here is how you can check to see if you have a cb350g K5 model:
I was about to buy a steering lock for my Honda cb350 when Chad of Ace Motorcycle and Scooter pointed out a built in steering lock located between the front forks just above the front wheel. It's a tiny barrel with the key hole pointing towards the ground at the same angle as the forks and pushes a bolt out that locks the front steering. Sweet! Chad at Ace just saved me a bunch of money with his honesty and I highly recommend them if you ride in Chicago.
Honda cb350s are amazing machines, powerful, nimble and timeless.
Over all my Honda cb350 is an absolute joy to ride with plenty of power and maneuverability. This bike is great for the city and decent for a quick jump on the expressway. This cb350 was my first bike and it is like a first love in a way.
I am by no means an expert, just sharing what I've learned and found along the way. Local groups and help forums are how I learned and making mistakes along the way as well. For local groups I strongly recommend vinmoto.org. Hopefully there is one near you, but if not then start one. Believe me, there *are* other people like you interested in old motorcycles in your area. All the Vin Moto (vintage motorcyclists) groups are non-clubs. That is to say that there are no dues, no attitudes and no elected positions. I've hung out with both the ChiVinMoto (Chicago Vin Moto) and MilVinMoto (Milwaukee) and everybody has been very helpful and willing to freely share what they know. They are all good people. 'Nuff said.
Believe it or not, there are a decent number of vintage japanese riders and wrenchers on twitter.com. You can follow me at http://twitter.com/cb350 about my cb350 adventures.
cb350 Ben Miranda tweets...
@EliFitch the CB has been running well. Finally fixed the left plug carbon fouling problem. I'm using higher heat plug.
[ May 19 2013 ] cb350 Ben Miranda@RobbMeeX it's a big project, but worth it on a 40+ year old engine. It doesn't hurt to have a parts engine at the ready.
[ May 6 2013 ] cb350 Ben MirandaAfter 2 years of fiddling, a lower resistor cap and higher heat plug seem to fix the carbon fouling problem w left cylinder.
[ May 6 2013 ] cb350 Ben MirandaCelebrating Pi day by celebrating angular momentum. It keeps you shiny side up.
[ Mar 15 2013 ] cb350 Ben Miranda@summergfs Knock 'em dead ladies \m/
[ Mar 14 2013 ] cb350 Ben Miranda@MelvinLurks cork was probably used since the old rubber gasket wasn't removed. A new rubber gasket will swell with gas contact and seal.
[ Feb 17 2013 ] cb350 Ben Miranda@MelvinLurks hope it works out for you. Cork gaskets: let me know how that works out.
[ Feb 17 2013 ] cb350 Ben Miranda@MelvinLurks http://t.co/Og1vwdb5 search for part sci2634. Even the OEM float bowl gaskets don't fit right. Weird. #cb350twin
[ Jan 19 2013 ] cb350 Ben Miranda@MelvinLurks No, never had any cork gasket. If you rubber float bowl gasket isn't fitting then it's the wrong one. Buy those separate.
[ Jan 19 2013 ] cb350 Ben Miranda@MelvinLurks Wow! I just now saw the before carb pic. Did you use a sonic bath on those. Nice job!
[ Jan 17 2013 ] cb350 Ben Miranda@samorama I want to go, but I'm not wearing that Q costume. Which day(s) are going. Maybe DM me.
[ Jan 17 2013 ] cb350 Ben Miranda@EliFitch good idea to check points after a valve adjust anyway.
[ Jan 10 2013 ] cb350 Ben Miranda@EliFitch to be clear, it's the tensioner that picks up slack in the cam chain that is reset (adjusted). Check points, but shouldn't be much
[ Jan 10 2013 ] cb350 Ben Miranda@EliFitch Yup, sometimes you just have to. Good luck! Let me know how it goes.
[ Jan 9 2013 ] cb350 Ben Miranda@EliFitch Having a second set of hands is helpful too.
[ Jan 9 2013 ] cb350 Ben Miranda@EliFitch tank stays on. feeler gauges, metric wrenches and standard drivers. Adjust to a small amount of friction on the feeler gauge.
[ Jan 9 2013 ] cb350 Ben Miranda@EliFitch also go through the cam chain tensioner proceedure. Bottom line: watch a couple youtube clips and get your hands dirty.
[ Jan 9 2013 ] cb350 Ben Miranda@EliFitch yes! Checking your valve clearance is a must and not terribly hard to do. Shop manual on the site has a decent step X step.
[ Jan 9 2013 ] cb350 Ben Miranda
There is a section on inspection of the front linkage (pg 83-89) in the Honda shop manual downloadable on this page.
Since I own the disc brake model and I'm fairly new to wrenching on these old bikes, I've never dealt with a forward leading (shoe) drum brake like yours.
Good luck,
First off, if your model identification concerns are for buying used parts, I wouldn't worry about it. With the exception of the earlier models, really just the K0 1969 model, the differences are almost all cosmetic. In fact a friend of mine is doing an entire 350 twin engine rebuild and the bottom crankcase is from a CL350 (scrambler or high pipe version). Of course the CB350 K5 was the only model to have a front disc brake, one could easily retro fit a front drum if they really wanted to. Your 350 could be stock with a disc and K4 engine. I've heard of more unusual combos than that.
As for the dead clutch (snap), I would first check that the clutch cable hasn't broken and make sure the clutch adjustment/lever inside the left rear cover is all there and well greased. If the bike has just been sitting, I would suspect the cable. You can leave the clutch cable attached and remove the left rear cover. Looking at it on the inside does the clutch hand control move the inner clutch lever? If not and if the cable end is still attached to the inner clutch lever then the cable has snapped.
The springs in the clutch basket (in the right side) are not likely to break and especially all at once.
Thanks a lot
First of all, have you gone through the clutch adjustment procedure in the shop manual? If not, download the PDF version of the shop manual available here.
Secondly, and this is a common thing to miss, all control cables need to be lubed periodically and should be lubed even when brand new. You can get away with lubing the clutch cable with it still connected to the bike, but you'll have to disconnect it from the control lever. If you haven't already, buy a cable lube kit that comes with the luber tool.
When thinking about general maintenance, like checking chain slack, checking oil and so on, lubing control cables should also be in that list and be done periodically.
ke know share the same passion for motorcycles Honda cb 350 cc, I'm a young Lima Peru, who earned his second bike and this repair part by part and good in the Peruvian market can not find many pieces as carburetors, starter parts Motor and clear detail the points twins, I ask you to help me to finish my bike, so I had many problems in getting the products
if you have the ability to find the missing parts would be awesome ke me to ride my bike again ....
Please respond to (leonskateshop@hotmail.com)
I am so buying a motor interezado semi assembled or unassembled ....
Greetings Alejandro
Buenas Vibras , amigos , me dirijo a ustedes con mucha alegria
de saber ke comparten la misma pasion por las motos Honda cb 350 cc , soy un Joven de Lima Peru , que obtuvo su moto de segunda y esta reparando parte por parte y bueno en el mercado Peruano no encuentro muchas piezas como carburadores, arrancador, partes del Motor y claro el detalle de los platinos gemelos, quiero pedirles que me ayuden para terminar mi moto, por lo cual tuve muchos Problemas en conseguir los productos
si ustedes tienen la facilidad de encontrar las Piezas ke me faltan seria Increible poder otra vez andar mi moto ....
favor respondan a ( leonskateshop@hotmail.com )
estoy muy Interezado en comprar un motor semi armado o por partes ....
saludos Alejandro
saludos alejandro
leonskateshop@hotmail.com
mucho gusto yo poseo una cb350 y kiero comprar un motor con documentos en regla , saludos desde lima peru . si me lo venden seria genial importarlo nuevo o de segunda con documentos
saludos alejandro
saludos alejandro
You definitely do not want to go at the grommets with a screwdriver. There are 3 plastic tabs that secure the side cover to the frame. If you have stock air boxes the grommet fits onto brass nipple as the 4th friction point. If you can spray a bit of general grease between the plastc tabs and the rubber that holds them to the frame they should come of easier. I usually start with the lowest tab and work up. It's old plastic so be careful.
Before you put them back on make sure to put a layer of grease on the tabs and rubber rings so that future removals are easy and less likely to break those tabs off. Replace any missing rubber rings too.
Good luck!
You really only have 2 options, 1) find a cheap set or single 350 twin carburetor with the linkage (called a join set connector in the parts fiche) on ebay or a junkyard and just use the parts that you need. 2) There are a couple of NOS (never been used parts sitting around or new old stock) sites that might carry just the part you need. I haven't looked up the part you need, but the part number and description are:
16025-286-004 JOINT SET, CONNECTOR - JOINT SET
That is a set that contains the linkage and all the nuts and various washers.
The NOS sites I know about:
http://www.hondarestoration.com/
http://www.myoldhonda.com/
http://www.ohiocycle.com
Also, if you got the model number from the title, the title has the model name wrong. Titles from the 1970s and before notoriously have the wrong year, displacement and in your case a model name from the engine VIN. Frame and engine VINs rarely have the last set of numbers that are the same, but the frame VIN starts with CB350-XXXXX... and the engine VIN CB350E-XXXXX... ('E' for engine). All the street models are considered cb350 twins, with sub-models (this info should not be on the title either) of K0 through K5. The only exception is that the CB350 K5 is referred to as the CB350G on the title for really no rhyme or reason. All the scrambler models are referred to as CL350 K0-K5 as well as the SL350s with around 70% of the parts being interchangeable between those 3 models. The main exception being cosmetic parts, exhaust and front forks/suspension. Many of those parts will "fit" on a cb350, but minor modifications will need to be made to make it work properly.
In other words, if you find a carb linkage from a CL350 set of carbs it should work with no modifications, but there is no such thing as a CB350E.
Good luck.
There is a chain connecting the starter motor to the gear near the alternator rotor. My guess is that chain has broken or the initial gears within the starter motor drive are worn. You'll have to pull the rotor to get at the gear that the chain connects to, so it's not an easy job even with a rotor puller tool (which is a must have for this repair).
Awesome! I'm glad the site is useful for you. From everything I heard, the David Silver exhaust are faithful to the stock exhaust including the baffels. I would stick with the stock jetting and just watch your spark plugs for carbon fouling or signs of running lean. In general 350 twins run rich anyway, so stay with what you've got and adjust after it's been on the road awhile.
zizou5054@gmail.com
only in 1973 it was with front disk but the rest identical to K4, maybe sold only in Germany
Looking from the left side (side where the stator cover with the honda logo is), right behind where the clutch cable goes into engine crankshaft, you'll find the engine vin stamped into a raised part of the crankcase cover.
I thought I had already found this info on your site, but can't seem to find it now that I need it. Wondering where the Vin for the engine is stamped. Thanks!
Now .004" and .002 like they're supposed to be. Also followed your old manual to manually adjust the camshaft chain tension control bolt. Changed the oil heeding the wet clutch requirement.
I have a photo of my updated electronic ignition but not sure how to upload it. It's not for purists but never misses. Thanks again.
Stan
Stan
Thanks again,
Greg
http://www.shinkotire.co.kr/english/02product/sub01_detail.asp?pcode=AA00080163
Thanks, Russ. Finding an ignition switch with a key is going to be hard to come by and possibly expensive. NOS (unopened new, but old stock) ignition switches with keys on ebay could cost $100-$200 especially if the seat and fork lock mechanisms are also included as part of the set. Ebay is still going to be your best bet for fixing this on the cheap. The ignition switches from just about any year cb350 and cl350 (possibly with the exception of 1968/69) will work on any other year. The face of the switch will have a code punched into it which a key can be cut from... just the code, not the lock itself! I've included a picture to show you the code. Some Honda dealerships can still cut these if they have they key blank. If not try this vintage motorcycle key site. It's a great resouce for identifying and ordering keys.
If you need just the slides (what you referred to as pistons) and not just the diaphragms, then your best bet is a decent set on ebay or craigslist. If you need just the diaphragms due to dry rot or whatever, Sirius has good replacement parts and a picture flow on how to replace them. The part is here and the picture instructions.
I recomend David Silver Spares (in the UK) for the best quality and closest reproduction stock mufflers. They are about $140 each, but are worth it. You can find both sides here and here.
As for upgrading to electronic ignition, that's not a simple yes or no answer. The pros are more obvious: more reliable timing without adjusting the points at regular intervals and having the ability to change power curves with software. Also keep in mind that the points housing gets hot which can cause the electronics to fail over time. There are different methods for triggering from mechanical to optic. Personally, I'll stick with points so I'm not stranded by a dead brain box and save the money as well. Fixing the points on the side of the road seems preferable unless you have amazing road side assistance.
The bar you are asking about is called a rear grip bar according to the parts fiche.
Yes, spark plug caps (boots) on all CB350 (and CL350) models can be swapped out as long as you have enough length on the high tension wires (spark plug wires). First see if you can remove the existing ones by cutting off the rubber boot seals and then twisting the existing caps off counterclockwise. You may have to spray the boots with some liquid wrench, but if you pull and wiggle them they will come off. Worst case scenario, cut the boots off as close to the spark plug caps as you can. Either way, make sure to trim the old ends of the spark plug wires. They get rusty and trimming them just a little will give you nice fresh copper wire inside. I replaced mine with NGK caps. With the cap boot already on the sp wire, twist the new caps clockwise on to the spark plug wire and then slide the boot over the cap to make a decent seal. That's it!
If they have been replaced before and not enough wire length is left you'll have to get new coils. Good luck!
Thanks for the comment. It took me a couple days to track down some info for you. The simple answer to your question is no, I don't have a similar page to this that is 305 related, but I did find some resources for you.
This forum will be the best help for you. Sign up, ask questions and if you're nice about it I bet you the VinMoto folk will pass on what they know.
http://www.honda305.com/forums/viewforum.php?f=22
A ton of free manuals. I didn't see a CA77/78 or 305 manual here, but the list is immense.
http://www.carlsalter.com/motorcycle-manuals.asp
There also might be a vintage motorcyclist group near you. If not, then start one. It's free and can only help the community at large. I'm part of the ChiVinMoto group and everybody I've communicated and rode with has been cool as shit. Seriously. Great. People.
http://vinmoto.org/
Good luck!